Author: Bhavya Mangla
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Waste is Not the Problem: How Mura and Muri Create Muda in Lean Manufacturing
“A bad system will beat a good person every time.” – W. Edwards Deming Introduction In a supermarket, customer footfall is relatively low from Monday to Thursday. However, from Friday evening through Sunday, it increases significantly. As a result, staff are under-utilised on the first four days of the week and overworked on the remaining…
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Muda: One Bad Weld. Eight Losses. Zero Excuses
“The most dangerous kind of waste is the waste we do not recognise” – Shigeo Shingo Introduction In the metro, on a train, or during a flight, everyone seems to be busy watching something on social media. On average, we spend 2 to 4 hours every day in front of a screen. While 20–30%…
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3M: Muda, Mura, Muri
“When speed overrides stability, and pressure overrides capacity, failure is not a risk, it’s a certainty.” – Taiichi Ohno Introduction In our childhood and later years, we all appeared for exams and achieved results. Most of us studied intensively and with anxiety in the last few days, weeks, or months and performed accordingly. A few,…
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3G: Gemba, Genbutsu & Genjitsu – The Power of Going to the Source
“Leaders don’t manage from conference rooms; they lead from the floor.” – Taiichi Ohno Introduction When Ram, Sita, and Lakshman were living in the forest during exile, Ravan kidnapped Sita. Lord Ram had two choices. The easy choice was to simply ask Lakshman to go and search for her. But instead, he chose a wiser…
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The Plateau of Life: The Silent Phase Before a Breakthrough
Story: The Mountain Man In a small village in Bihar lived Dashrath Manjhi. A huge mountain blocked the village from schools, markets, and hospitals. One day, Dashrath’s wife fell seriously ill. The long route around the mountain delayed medical help. Sadly, she did not survive. In this painful plateau of life, where nothing changed, and…